BASIC LEAN PRODUCTION TECHNIQUES TRAINING
- Change of Perspective with Lean Thinking
- Definition of Value and Value Management
- The Concept of Waste and the Seven Basic Waste
- Lean Company Culture
- Problem Solving with Lean Perspective
KAIZEN (CONSTANT DEVELOPMENT) AND EFFICIENCY TOOLS TRAINING
Training Content:
- Kaizen Training concept; its history and development
- Differences between kaizen and innovation
- PUKO cycle and continuous improvement tools
- 10 steps of Kaizen
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- Definition of problems
- Picture of the existing status
- Determination of the target status
- Determination of measurement targets
- Brainstorm on the problems
- Creating the Kaizen plan
- Application of the plan
- Measurement of the outcomes and comparison with the targets
- Documentation of the printouts
- Creation of a short-term action plan for standardization
KANBAN TRAINING
Training Content:
- Definition of the KANBAN system
- Concepts about the KANBAN system
- KANBAN types
- Operation rules of the KANBAN system
- KANBAN’s place in the Lean Production System
- Measurements related to the KANBAN system
- KANBAN-MRP-ERP relations
- Other production flow systems: Continuous Flow, FIFO, Tandem Drawing.
POKA-YOKE PRODUCTION TECHNIQUE TRAINING
Training Content:
Importance of Error
- Elimination of Wastes
- 0 Error Quality System
- Causes of Errors
- Error Prevention (Poka-Yoke) Definition
- Application Examples
- Examples from Everyday Life
- Error Prevention Methods According to Their Functions
- Application Examples
- Set Up Examples
- Error Prevention Application Process
- Error Prevention Points Control
5S WORKPLACE ORGANIZATION TRAINING
Training Content:
- 5 Principles of Lean Operations
- What are the processes that add value and how are they defined
- 7 waste
- what is 5S
- Classification
- Qualifying
- Erosion/Sanitization
- Standardization
- Continuity
- Applications