STAGE 4

BASIC LEAN PRODUCTION TECHNIQUES TRAINING

• Change of Perspective with Lean Thinking
• Definition of Value and Value Management
• The Concept of Waste and the Seven Basic Waste
• Lean Company Culture
• Problem Solving with Lean Perspective

KAIZEN (CONSTANT DEVELOPMENT) AND EFFICIENCY TOOLS TRAINING

Training Content:

• Kaizen Training concept; its history and development
• Differences between kaizen and innovation
• PUKO cycle and continuous improvement tools
• 10 steps of Kaizen

1. 1. Definition of problems
   2. Picture of the existing status
   3. Determination of the target status
   4. Determination of measurement targets
   5. Brainstorm on the problems
   6. Creating the Kaizen plan
   7. Application of the plan
   8. Measurement of the outcomes and comparison with the targets
   9. Documentation of the printouts
   10. Creation of a short-term action plan for standardization

KANBAN TRAINING

Training Content:

• Definition of the KANBAN system
• Concepts about the KANBAN system
• KANBAN types
• Operation rules of the KANBAN system
• KANBAN’s place in the Lean Production System
• Measurements related to the KANBAN system
• KANBAN-MRP-ERP relations
• Other production flow systems: Continuous Flow, FIFO, Tandem Drawing.

POKA-YOKE PRODUCTION TECHNIQUE TRAINING

Training Content:

Importance of Error

• Elimination of Wastes
• 0 Error Quality System
• Causes of Errors
• Error Prevention (Poka-Yoke) Definition
  • Application Examples
  • Examples from Everyday Life
• Error Prevention Methods According to Their Functions
  • Application Examples
  • Set Up Examples

• Error Prevention Application Process
• Error Prevention Points Control

5S WORKPLACE ORGANIZATION TRAINING

Training Content:

• 5 Principles of Lean Operations
• What are the processes that add value and how are they defined
• 7 waste
• what is 5S
• Classification
• Qualifying
• Erosion/Sanitization
• Standardization
• Continuity
• Applications